Cheating at PCB layout...making footprints too small is OK?

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I can imagine how this failed.

I failed once too after spending a month to design a sine resonant power supply for Lexmark laser printers as a 2nd source. It was high volume like 10Kpc/day and low cost , 4 output 1% tolerance PWM control Hi-V =10kV~15kV with a "ballpark" sales price around $23 and a mfg cost of around $18.

I lost the bid because my design was similar in simplicity and they thought it was too much risk of patent wars.

It was a sine resonant step-up transformer which requires no shielding and closed loop feedback of their main source. They only wanted two suppliers for redundancy and leverage on price. We were a contract manufacturer and my job was Design Services to support getting new contracts.
 

It failed because judging by post one, more experience in laying out PCBs is required, and missing of a critical component.
 

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