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Complete Answering to all your questions
would need to write a few hundred pages thick technical manual.
It would be more wise to ask only one significant question in one post
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1) What's PG card ? Why its used in inverters ?
2) What's PG encoder ? Why its used ?
Read ...
2 Introduction and Component Names and
6 Application of Encoder (PG)
PG SPEED CONTROL CARD PG-X2
Varispeed G5/F7/G7 OPTION CARD INSTRUCTIONS
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3) What's Z Pulse & Z Pulse Fault ?
Read pages 1 and 2.
Electric Motor Feedback Devices
http://www.motor-solutions.com/datasheets/servo_motor_feedback_devices.pdf
Generally speaking : Quadrature Errors
are failures of the encoder to generate properly formatted quadrature signals.
Most typically, these are failures to create the proper 90° signal separation between
the A and B channel outputs, with a less than perfect stream of square waves.
Most controllers, when presented with a quadrature error, will report a drive fault or
encoder fault and then shut down.
specifically for PG card (Yaskawa) and Z-pulse errors
Read...
6 Troubleshooting
◆ Error Codes Displayed on the Drive Operator
YASKAWA AC Drive-Option Card
Line Driver Type PG Installation Manual
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Z-phase Pulse Fall Detection
The motor turned one full rotation without the Z pulse being detected.
Z-phase Noise Fault Detection
The Z pulse is out of phase by more than 5 degrees for the number of times
specified in parameter F1-17.