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H-bridge keeps blowing up

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Los Frijoles

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I am using a HIP4081A to control a full mosfet h-bridge for a 40-amp motor driver. The system runs off 7.2V and the HIP4081A is running off a boost converter to get the necessary 12.

The problem I have been having is that whenever the motor turns on/starts moving, the supply voltage dips, immediately dropping the boost output below 9V (my controller cannot react fast and accurate enough), the cutoff limit for the bridge. After a few cycles of this, the breadboard begins to smoke and the chip gets fried along with (sometimes) a mosfet

The control system is as such for the HIP4081A: the high mosfet lines are tied together and are pwm'd to give the motor it's speed. The low mosfet lines are on a logic inverter so they are always opposite and at least one is always on. This controls direction.

It appears that when the supply voltage dips, all the mosfet gates are brought low, shutting them off. I previously had a problem with inductance and stored energy cycling around searching for a path to ground and eventually breaking through the chip "sense" inputs, frying the chip. Would all paths to ground shutting off (the low side mosfets being brought low) with the motor still spinning cause this problem?

Have I designed this driver badly or do I need to correct my control method? I can give schematics or whatever is needed to answer this question.
 

consider testing your bridge in a little bit more safe environment ..
for example, use current limitted power supply, say 2A, and as a load use 20W/10Ω resistor or 10W/12V bulb, and see how it goes ..

rgds,
ianp
 

It would help to get schematics and datasheet for your drive. Normaly you should have some sort of protection that should allow a safe on/off. I might be able to help if you can provide schematics

Regards
 

hello
if u r using dc motor and trying to drive it with micro controller using transistor h brige then the better solution for low voltage 12/24v dc motor is to use se/ne 555 drive bocz i made my mini proj with it.and h bridge with transistors are blown up first time test....so better to use 555.
if u r using high rating dc motor then sorry...no experiance.........

bye
 

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