Continue to Site

Welcome to EDAboard.com

Welcome to our site! EDAboard.com is an international Electronics Discussion Forum focused on EDA software, circuits, schematics, books, theory, papers, asic, pld, 8051, DSP, Network, RF, Analog Design, PCB, Service Manuals... and a whole lot more! To participate you need to register. Registration is free. Click here to register now.

How to use a 555 timer to control a heating strap?

Status
Not open for further replies.

scream_er

Member level 5
Joined
Feb 22, 2011
Messages
94
Helped
0
Reputation
0
Reaction score
0
Trophy points
1,286
Activity points
2,028
I am using battery to heat a heating strap made from nichrome. And I have manually tested how long it takes the wire to heat to the desired temperature. So i want to know how I can use a 555 timer to off the connection between the battery and heating strap after the desired time. And again back on after after a certain time.
 

The output of 555 must be connected to a transistor NPN,
The output of transistor must be connected to a Relay,
The output of Relay must be connected to heater.

+++
 
You could also use an op amp as a comparator with a thermistor depending on the temperature. That way it will always stay within the set temperature as 555 would not be very reliable if you need a tight temperature tolerance.
 
You could also use an op amp as a comparator with a thermistor depending on the temperature. That way it will always stay within the set temperature as 555 would not be very reliable if you need a tight temperature tolerance.

This would be my preferred method of control. If left open-loop (no feedback method), the 555 on/off duty cycle timer could eventually overheat the nichrome to the point of failure, or underheat it to the consequence of a non-useful piece of luke warm wire.

A thermistor may not be able to handle the high temperature of a hot nichrome wire, so you may have to use a thermocouple (two dissimilar metals that produce a small voltage that changes relative to temperature). Generally the output is in the millivolt range, so an op-amp could be used to gain up the signal voltage to a useful level, then set up a second op-amp (or comparator) with some hysterisis (feedback) to keep it from rapidly bouncing the output circuit on and off (think of it as a thermal delay, or window). Take that 5V output, feed a 2N2222 that drives a relay, then the relay closes the circuit to heat up the nichrome wire (andre +1 :)).
 
Or for an even simpler solution, you could buy an inline thermostat with a fixed temperature cutoff and hysteresis window. If you use the comparator method above, you should also design in hysteresis. A Google search should come up with a circuit showing how to implement the comparator with hysteresis.
 
Status
Not open for further replies.

Similar threads

Part and Inventory Search

Welcome to EDABoard.com

Sponsor

Back
Top