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vibration monitoring with 8051

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boetaw

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cd4044 output current

Are there possible ways to monitor the vibration of machine with 8051 microcontroller? the sensor output may be 0 to 5 v or 0 to 20 mA or 4 to 20 mA.
 

vibration monitoring analog comparator

It's tough with a small microcontroller. But it can be possible with some analog tricks. Vibraton of industrial equipment is a tricky thing.
What type of condition do you need to detect? What algorithm do you want to use?
 

vibration sensor+8051

I want to detect the vibration from the machine bearing via 4-20 mA output vibration sensors. I want to use LCD to display the level of vibration and want to set a alarm point at for a vibration condition (eg. 1.24 mm/s or 5.123 mA).
 

boetaw said:
...want to set a alarm point at for a vibration condition (eg. 1.24 mm/s or 5.123 mA).

What's the physical meaning of 1.24 mm/s? Looks like speed.
Is the whole bearing fixed with respect to ground or is it moving (like on a vehicle)?
Do you know what sensor you are going to use?
 

1.24 mm/s is displacement pickup from the accelerometer. At this condition the accelerometer output may be 5.123 mA. the sensor is on the bearing of the generator (stationary on the ground). I have already chosen the sensor from IMI.
 

Connect a 250 Ohm resistor between the 4-20mA line and ground. Current is converted to voltage. On top of the resistor, 1v corresponds to 4mA and 5V corresponds to 20mA. Connect the voltage to an analog comparator (e.g. LM393). Connect the comparator to the set-reset talch (S-R latch, CD4043 or CD4044). Connect the output of the S-R latch to 8051. Does that sound like a workable solution?
 

    boetaw

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I have already chosen the sensor from IMI.
It means now you need a PROCESS MONITOR/CONTROLLER, please check this article.
 

    boetaw

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If IMI 641Ax1 4-20mA output sensor is used, can the output current be converted into 1-5 volt by a 250 ohm resistor and this voltage is fed to the ADC 0808 and then to the microcontroller AT89S51. Is it possible?
 

4-20mA output sensor is used, can the output current be converted into 1-5 volt by a 250 ohm resistor and this voltage is fed to the ADC 0808 and then to the microcontroller AT89S51. Is it possible?
Yes, it is possible.
Remember that 1 volt (51 ADC readout) is equivalent with 0% sensor output scale and 5 Volt (255 ADC readout) is equivalent with 100% sensor output scale
 

boetaw said:
If IMI 641Ax1 4-20mA output sensor is used, can the output current be converted into 1-5 volt by a 250 ohm resistor and this voltage is fed to the ADC 0808 and then to the microcontroller AT89S51. Is it possible?

May i know IMI 641Ax1 is what type of sensor? Is it current sensor? Please teach me how to apply this sensor.

Thank You.
 

Hello!

I want to detect the vibration from the machine bearing via 4-20 mA output vibration sensors. I want to use LCD to display the level of vibration and want to set a alarm point at for a vibration condition (eg. 1.24 mm/s or 5.123 mA).

I did something similar with an analog accelerometer. I cannot disclose detail, but
I can disclose a very similar application. Have a look at this one:


**broken link removed**

and also this one is fun:

**broken link removed**

I am aware this is not a 8051 but if you are not absolutely constrained to use
this device, that may give you references.

Pascal
 

freescale MMA6270QT (x,y) MMA1260D (z)
 

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