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Hi,
Good mm.. maybe you can prove with lumped port for feed the patch, draw a rectangle between the microstrip line and ground and assign lumped port. For the radiation box is better use region (Draw-> Region) select absolute distance (31.25mm for 2.4GHz) then assign boundary radiation.
Hi,
For convert HFSS file to Gerber:
1. Select the resonator and ground plane (in case of patch antenna)
2. Go to Modeler->Export->GDSII files (.gds)
3. Import your gds file
4. Go to Layers dialogs and insert the sustrate
5. Got to Layout->Settings ->display-> solid
6. File -> export -> gerber...
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